FFP2 Melt Blown

Polypropylene Meltblown Fabric Features

Fuyang Sensisupplies filter material for face masks and respirators, the main applications are for surgical use and labor-protective use. Our meltblown for surgical face masks meet EN14683, BFE 99% above, too. The meltblown material for dustproof respirators meets European EN 149:2001 and American NIOSH42 CFR-84 They can be used to manufacture face mask or respirators for the grades as European standard FFP1, FFP2, FFP3, and the US Standard N95, N99, N100, R95, R99. and Korea Standard KF80, KF94, KF99 different face masks used for medical and surgical industrial or labor protective, dustproof application.

Our meltblown has the special characteristics of high efficiency, lightweight, low resistance, long-lasting bacteria filtration, and high penetration resistance. 

These kinds of melt-blown are all eco-friendly, breathable, anti-tear, waterproof, anti-bacterial, anti-pull, mothproof. These medical mask filter material can satisfy standard EN14683:2003, ASTM F2100-2004, EN14683:2014, and will be tested by TSI 8130.

We have been exported to Russia, Taiwan, Thailand, Malaysia, Indonesia, Vietnam, Canada, Pakistan, Singapore, Portuguesa, Spain, Brazil, etc. The products can be produced according to the customer specified index.

PP Meltblown Material Application 

Labor protective face masks, dustproof face masks.

FFP1,FFP2,FFP3

As a leading melt-blown non-woven fabric factory in China, Our this melt-blown can meet EN 149-2001 standard and can be produced according to the customer specified index. We can produce by clients' requirements of resistance data and provide different penetration of melt-blown fabric.

European Standard Meltblown Types 

We can provide different standard melt-blown used for different products, especially the 30g/sm-150g/sm FFP2 melt-blown are widely used to produce dustproof respirator and labor protection face masks, with the special feature of light weight, low resistance, low air resistance, large dust capacity, and high penetration rate that sell very well and are popular in Korea and Japan.

Polypropylene Meltblown Fabric Description 

Meltblown is produced in a process where polypropylene granules are melted and molten polymer is extruded through spinnerets. The continuous filaments are cooled and deposited on to a conveyor belt to form a uniform web. The calendering uses heat and high pressure applied through rollers to weld the fiber webs together at speed. This results in a soft, uniform melt-blown material.

Meltblown FFP2 Filtration Rate Explanation

The filterability parameter is an important indicator to measure the performance of meltblown FFP2. It describes the filtering efficiency of the material for particles of a specific particle size under specific conditions. Specifically, the filterability parameter is usually expressed as a percentage, indicating the proportion of particles that pass through the filter material and are blocked or captured. For example, for FFP2 meltblown material, its filterability is required to be at least 94% for 0.3 micron particles. This means that under the test conditions, 94% of 0.3 micron particles will be blocked by the filter material, and only 6% of the particles can pass through. This parameter directly reflects the effectiveness and protection ability of the filter material, and is an important reference for selecting and evaluating filter products.

1. Infunde the grainy type polypropylene into the pond

2. Polypropylene is conveyed to the inside of the machine body and melt

3. The melt pp will be delivered to the spinning pump and spin, fine draw, the melt pp changes into superfine fiber. The temperature of the superfine fiber is cooled by the side cold air and it will be further stretched during cooling

4. The stretched superfine fiber is transferred to the web former. Forming the embryonic form of non woven pp meltblown fabric

5. The non woven fiber web transferred to calender by net screen and will be pressed by calendar, rolling up the completed meltblown fabric rolls

6. Cut off the edges on both sides,eventually become a non woven coiled material